// THE OTHER HALF OF INDUSTRIAL CLEANING

WATER TREATMENT.
ENGINEER THE WATER.
NOT JUST THE WASH.

Industrial washing creates a continuous wastewater management obligation. Alkota engineers complete water-management infrastructure — multi-stage vacuum recovery, media sand filtration, closed-loop recycling, and thermal evaporation.

SYSTEM SPECIFICATION // V.04
Alkota CSF-10 Media Filtration PlantCSF-10 MEDIA PLANT
Architecture:Modular Media Sand Filter
Primary Duty:Closed-Loop Wash Water
Fresh Water Save:Up to 90%
Standards:BS EN 858 & EA Aligned
90% REDUCTION

Fresh Water Demand in Closed-Loop

< 5 MG/L

Free Hydrocarbon Discharge Target

480 GAL/DAY

Thermal Wastewater Evaporation

BS EN 858

UK Trade Effluent & Interceptor Standard

// THE INDUSTRIAL REALITY

CLEANING DOESN'T END
AT THE NOZZLE.

Every litre of hot water delivered under 300 BAR of pressure becomes an immediate environmental and site management requirement.

Industrial washing strips compacted diesel soot, mineral oils, hydraulic fluid, heavy silt, and surfactants off commercial machinery. Under UK law, this effluent cannot be discharged into clean rainwater surface drains, soakaways, or local watercourses.

Facilities must manage the full lifecycle: capturing the spray runoff, separating suspended solids, stripping emulsified hydrocarbons, meeting sewerage undertaker trade effluent consents, and conserving clean metered water through closed-loop recycling.

[ CHALLENGE // 01 ]

Surface Runoff Containment

Preventing contaminated wash water from migrating across open yards into permeable soil or surface water gullies.

[ CHALLENGE // 02 ]

Suspended Solids Trapping

Separating aggregate, brake dust, and heavy clay before pump wear and line blockages occur.

[ CHALLENGE // 03 ]

Hydrocarbon Emulsification

Breaking hot water and detergent chemical emulsions to strip free oils below 5 mg/L compliance targets.

[ CHALLENGE // 04 ]

Trade Effluent Consents

Adhering to regional water authority limits for COD, TSS, and pH when discharging to municipal foul sewers.

[ CHALLENGE // 05 ]

Metered Water Conservation

Reclaiming and filtering up to 90% of process water to combat escalating commercial water utility bills.

[ CHALLENGE // 06 ]

Hazardous Waste Volume Reduction

Thermal evaporation of spent coolant and chemical washes to eliminate expensive per-litre tanker haulage.

// PROCESS ARCHITECTURE

THE WATER JOURNEY.

Click through the five architectural treatment phases to inspect the mechanical engineering, separation physics, and equipment utilized at each step.

PHASE // 03Deep-Bed Purification & Hydrocarbon Removal

Multi-Stage Media & Vacuum Filtration

Water passes through progressive treatment beds designed to capture finer suspended particulate matter and break down chemical/detergent matrices.

Mechanical Physics & Separation Method:

Alkota CSF deep-bed silica sand and multi-grade gravel media or VFS negative-void vacuum filtration chambers that maintain high throughput without premature filter fouling.

Alkota Supported Equipment:

Alkota CSF-5 & CSF-10 Media Filtration Systems, 8-VFS-1 Negative-Void Vacuum chambers.

ENGINEERING TARGET
99% Free Hydrocarbon Reduction

Properly dimensioned for continuous industrial throughput without slowing operator wash cycles.

// CORE TREATMENT FAMILIES

THREE ALKOTA TREATMENT TECHNOLOGIES.

Not accessories. Core industrial systems engineered to solve vacuum water reclaim, permanent media filtration, and hazardous liquid waste evaporation.

MEDIA FILTRATION & RECYCLING// Continuous Duty Closed-Loop Wash Bays

Alkota CSF Series

Stationary Modular Media Sand Filtration Plants

The Alkota CSF series represents our flagship stationary water-treatment and closed-loop recycling architecture. By routing wastewater through a 300 lb high-efficiency media sand bed coupled with an above-ground coalescing separation tank, it delivers continuous, ultra-low-maintenance filtration for permanent facilities.

Core Engineering Capabilities:
300 lbs multi-grade silica sand & aggregate media bed for deep particulate capture
Integrated 200 gallon (757 Litre) heavy-duty coalescing treatment holding reservoir
Automated multi-port backwash cycle cleans media bed in minutes with minimal downtime
Non-corrosive heavy polymer tank construction with full service access
Supplies continuous filtered water directly back to Alkota multi-bay pressure washers
Ideal Application Scenario:

Commercial fleet haulage depots, bus & rail yards, plant hire facilities, agricultural machinery maintenance, and municipal depots.

Alkota CSF Series
Flow Rate / Output:19 – 38 L/min (5 – 10 GPM Continuous)
Power / Utility:230V / 400V 3-Phase Electric Motor Assembly
Configuration:Stationary Heavy-Duty Floor / Pad Mount
Published Family Models:
CSF-5
Stationary Media Filter · 19 L/min (5 GPM)
UK READY
CSF-10
High-Volume Media Filter · 38 L/min (10 GPM)
UK READY
// COMPLETE SYSTEMS ENGINEERING

THE COMPLETE
WASH-WATER ECOSYSTEM.

Alkota does not treat water treatment as an afterthought accessory. We engineer the complete cycle: from the high-pressure hot water washer, to the wash bay catchment, to multi-stage filtration, and back into the machine buffer tank.

A

Bespoke Mobile Trailers & Skids

Integrated 8-VFS-1 vacuum filtration, baffled fresh/reclaim water tanks, hose reels, and diesel power generators on highway-certified chassis.

B

Fixed Multi-Bay Wash Plants

Centralised plant rooms with automated CSF sand bed media filtration, underground reticulation, overhead 360° booms, and automated backwashing.

SYSTEM INTERACTION SCHEMATIC
INPUT PHASE01. Alkota Hot Water / Steam Machine
↓ 300 BAR WASH IMPINGEMENT
CAPTURE PHASE02. Wash Pad Berm / VACGD Vacuum Scupper
↓ RAW EFFLUENT TRANSFER
PURIFICATION PHASE03. CSF Media Sand Filter / VFS Vacuum System
↓ 90% CLEAN RECYCLED WATER
CLOSED-LOOP BUFFER04. Recycled Water Reservoir → Washer Feed
// PROVEN INDUSTRIAL APPLICATIONS

TARGETED INDUSTRY SCENARIOS.

Transport & Fleet Haulage Depots

The Water Management Challenge:

High daily wash throughput of HGVs, trailers, and vans generating hundreds of litres of effluent loaded with traffic film, diesel residue, and road grime under strict local water company scrutiny.

The Alkota Engineering Solution:

Dedicated wash pad with silt catchpit feeding an Alkota CSF-10 Media Filtration plant. 90% of water is recycled back into the hot pressure washer fleet.

RECOMMENDED TECHNOLOGY
Alkota CSF-10 + Silt Interceptor
DISCHARGE STRATEGY

Closed-loop wash recycling with overflow to foul sewer via Class 1 coalescing interceptor.

Request Application Audit
// UK REGULATORY INTELLIGENCE

ENVIRONMENTAL
RESPONSIBILITY.

Under the Environmental Permitting Regulations 2016, discharging commercial vehicle wash effluent into surface water drains or soakaways is an illegal act carrying unlimited fines.

Alkota equipment can form part of a properly designed wash-water management strategy. Site-specific discharge and trade-effluent requirements should always be verified with your regional sewerage undertaker (e.g., Thames Water, Severn Trent, United Utilities) or environmental regulator (EA, SEPA, NRW).

PPG3 / BS EN 858 Separator Guidance

Class 1 coalescing separators target ≤ 5 mg/L hydrocarbon discharge. Class 2 gravity interceptors target ≤ 100 mg/L for foul sewer discharge under consent.

INTELLIGENCE FROM THE LOBBY //
REGULATORY WHITE PAPER7 MIN READ

UK Wash Bay Environmental Compliance: Drainage, Oil Separators & Trade Effluent Consents

By Claire Jenkins, MSc Environmental Engineering. An authoritative engineering guide detailing concrete gradients, interceptor sizing formulas, and water company compliance checklists.

Read Full Technical Briefing
ECONOMICS & COMPLIANCE7 MIN READ

Aqueous vs Solvent Parts Washing: Health, VOC Compliance & Operating Costs

How automated heated aqueous degreasers eliminate solvent waste disposal liabilities while accelerating workshop throughput.

Read Economic Teardown
// INTERACTIVE SPECIFICATION SELECTOR

WHAT HAPPENS TO YOUR WASH WATER?

Select your operational parameters below to receive a structured equipment and discharge strategy recommendation from Alkota application engineers.

1. Where will your washing operations take place?

2. What is your estimated daily wastewater volume?

3. What is the primary contaminant in your wash stream?

4. What is your primary water management objective?

RECOMMENDED ARCHITECTUREStationary Closed-Loop Recycling

Alkota CSF-10 Closed-Loop Media Filtration Plant

For fixed multi-bay depots and commercial wash pads, the CSF-10 provides continuous 38 L/min filtration through 300 lbs of silica media, recycling 90% of process water back to your pressure washers.

Key System Components:
Alkota CSF-10 Media Sand Filtration Plant
200 Gallon Coalescing Tank with Auto Backwash
Submersible Sump Transfer Pump
// VERIFIED EQUIPMENT DATA

PUBLISHED TREATMENT SPECIFICATIONS.

Vacuum Filtration System

8-VFS-1

Power:230V / 120V Electric
Capacity:19 – 30 L/min (5–8 GPM)
Footprint:Wheel Kit or Skid Mount
Key Feature:

99% Free Hydrocarbon Reduction

Technical Data Sheet
Vacuum Recovery Blower

VACGD

Power:Vanguard V-Twin Petrol
Capacity:High-CFM Sutorbilt Blower
Footprint:Mobile Heavy-Duty Skid
Key Feature:

Direct Surface Cleaner Link

Technical Data Sheet
Media Sand Filtration

CSF-10

Power:230V / 400V Electric
Capacity:38 L/min (10 GPM Continuous)
Footprint:300 lb Media + 757 L Tank
Key Feature:

Automated Backwash Valve

Technical Data Sheet
Thermal Evaporation Unit

15/20-NG/LP

Power:Natural Gas / LP Propane
Capacity:75 L/hr (20 GPH Evap)
Footprint:300,000 BTU Combustion Pan
Key Feature:

Up to 95% Waste Reduction

Technical Data Sheet
// SIX DECADES OF AMERICAN HEAVY ENGINEERING

YOUR WASH SYSTEM IS MORE
THAN THE MACHINE.

Connect directly with our UK application engineering team to size your wash pad, review drainage layouts, or design a turnkey closed-loop water treatment installation.