// VERIFIED INDUSTRIAL INSTALLATIONS

Wash plant
case studies.

Each installation represents a specific operational throughput challenge, engineering approach, and lifecycle solution. Explore selected UK case studies below.

Fleet & Logistics// Throughput: 60 HGVs per shift (under 4 mins/vehicle)

4-Bay Centralised Logistics Depot Installation

Operational Challenge:

High-frequency distribution hub requiring 60+ articulated HGVs cleaned daily within a 4-hour evening dispatch window without wash bay frost downtime.

Engineering Solution:

Central plant room with dual triplex ceramic pump skids (N+1 redundancy), 360° stainless steel overhead boom arms, automatic underbody rinse, and frost-protected thermal enclosures.

PROJECT ATTRIBUTES

✓ Turnkey Mechanical & Electrical

✓ Trade Effluent Compliant

✓ Multi-Year Scheduled PPM

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Groundworks & Energy// Throughput: 45 mats per hour continuous

Automated 360° Rig & Access Mat Wash Plant

Operational Challenge:

Extreme mud, clay, and hydrocarbon contamination on heavy timber and composite access mats causing slow turnaround and high fresh water consumption.

Engineering Solution:

Continuous variable-speed mechanical conveyor carrying mats through 20 rotating spray manifolds with dual 1,000,000 BTU water heaters, high-solids screw conveyor, and 100% closed-loop media filtration.

PROJECT ATTRIBUTES

✓ Turnkey Mechanical & Electrical

✓ Trade Effluent Compliant

✓ Multi-Year Scheduled PPM

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Mining & Quarrying// Throughput: 15 minutes per 40-tonne dump truck (down from 4 hours)

Heavy Plant De-Mucking & Chassis Wash Station

Operational Challenge:

Compacted limestone slurry encrusting tracked excavators and 40-tonne dumpers, requiring 4 hours of manual lance work per vehicle before servicing.

Engineering Solution:

High-volume 80 GPM industrial wash monitors (water cannons) with remote joystick operator consoles, heavy drive-over steel rumble grids, and deep settlement pit interception.

PROJECT ATTRIBUTES

✓ Turnkey Mechanical & Electrical

✓ Trade Effluent Compliant

✓ Multi-Year Scheduled PPM

Read Case Study