Automated 360° Rig & Access Mat Wash Plant
Extreme mud, clay, and hydrocarbon contamination on heavy timber and composite access mats causing slow turnaround, excessive disposal costs, and high fresh water consumption.
Continuous variable-speed mechanical conveyor carrying mats through 20 rotating spray manifolds with dual 1,000,000 BTU water heaters, high-solids screw conveyor, and 100% closed-loop media filtration.
Continuous Heavy-Duty Mechanical Conveyor Tunnel with 360° Synchronized Spray Arches
100% Closed-loop water recycling featuring multi-stage media sand filtration and coalescing oil separation (< 5 PPM discharge target).
Full PLC master control with variable-speed inverter conveyor drive and optical positioning interlocks.
Managed Asset Support with site-consigned critical spares holding and monthly PPM visits.
"Closed-loop water recycling reduced our water tanker costs by over 80% while doubling daily mat turnaround volume."— Operations Engineering Lead, Access Matting & Shoring Contractor
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